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6 STRUCTURES AND PHASE TRANSITIONS OF PLA AND ITS RELATED POLYMERS

      Hai Wang and Kohji Tashiro

6.1 INTRODUCTION

      This chapter focuses on the structure and phase transition behavior of PLA and related polymers. The crystal modifications of PLA revealed so far are the mesophase [1–5], the δ (α′) phase [5–10], the α phase [11–16], the β phase [17–20], the γ phase [21, 22], the ε phase [23–26], and the stereocomplex (SC) between PLLA and PDLA [27–37]. The relationship between the chain conformation and aggregation state of chains in these crystalline modifications and the resulting intrinsic physical properties has to be understood for the improvement of the physicochemical property of PLA products. Besides, the unknowns about the crystal structure information make it difficult to fully understand the phase transition behaviors between the various crystal forms. In this way, the establishment of reliable and precise structures of PLA crystalline forms and the clarification of their phase transition behaviors are indispensable for the development of PLA.

      The similar situation is seen also for the crystal structures of poly(3‐hydroxybutyrate) (PHB). By adding one CH₂ unit to the basic chemical formula of PLA (─[─C*H(CH₃)OCO─] _n ─), PHB (─[─CH₂C*H(CH₃)OCO─] _n ─) is obtained. One skeletal C atom is optically asymmetric and so the PHB polymer chain may take also the L and D enantiomeric species similarly to those of PLLA and PDLA. This apparently slight difference of chemical structure between PLA and PHB, however, provides the remarkably different characters with respect to the helical chain conformation and the chain packing mode, as well as the crystallization behavior itself. Additionally, there are many kinds of aliphatic polyesters, which can show relatively high biodegradability comparable with that of PLA and PHB. For example, poly(ethylene adipate) (PEA) has the linear chemical formula without CH₃ side groups, ─[─OCH₂CH₂OCO(CH₂)₄CO─] _n ─. In some cases, PEA is blended with PLA or PHB to control the biodegradability. To understand the crystallization behavior of PEA and PLA in these blends, it is indispensable to know the structure of PEA at the starting point.

      In the present chapter, the crystal structures and phase transition behaviors of PLA are mainly discussed, but, at the same time, such related polyesters as PHB and PEA are also reviewed to extract the similarity and differences between these polyester compounds, from the structural points of view.

      Although many review articles have been published about the structures, the phase transition behaviors and the relation between structure and property of these polymers [38–41], we need to realize the most reliable and accurate information, which were derived mainly from the quantitative analyses of the X‐ray diffraction and vibrational spectroscopic data, are introduced in the present chapter.

6.2 STRUCTURAL STUDY OF PLA

      6.2.1 Preparation of Crystal Modifications of PLA

To elucidate the detailed crystal structures and phase transition behaviors of PLLA, X‐ray diffraction method of highly oriented and highly crystalline samples is most useful. Figure 6.1 shows that the various crystal modifications are obtained depending on the sample preparation conditions. When the sample in the molten state is quenched into ice water, predominantly amorphous‐phase PLA is obtained [4, 5]. Casting PLA films using chloroform solution at room temperature also produces amorphous phase. The oriented PLLA sample of the mesophase is prepared by stretching the melt‐quenched sample by four to five times the original length near the glass transition temperature (T _g ~ 60°C) [5]. The oriented δ form is obtained by annealing the as‐drawn mesophase in the temperature range of 70–120°C. Annealing of the δ form at a higher temperature of 120–170°C induces a phase transition to the α form [5, 7, 9, 14]. The oriented β form cannot be obtained easily by the usual heat treatment of other such crystal modifications as the δ and α forms. To prepare the highly oriented pure β form, a high shear or tensile stress has to be applied to the oriented α form at a temperature higher than 120°C [17–20,42–45]. The γ form is obtained as a single crystal by casting from hexamethylbenzene solution [21, 22]. A PLLA–CO₂ complex is prepared by treating the PLLA sample with supercritical fluid CO₂. The desorption of CO₂ under vacuum at room temperature gives the empty α″ form. PLLA forms a crystalline complex with organic solvents like cyclopentanone (CPO) and N,N‐dimethylformamide (DMF), which is known as the ε form [25]. This complex is stable only at a low temperature; it transforms spontaneously to the α (or δ) form by leaving the sample at room temperature.

      PLLA and PDLA are enantiomers with the same chemical formula but with the opposite configuration around the asymmetric carbon atoms or the opposite optical activity. The blend sample of PLLA and PDLA at 1 : 1 molar ratio was found to form the so‐called stereocomplex (SC) [27]. However, the SC sample can be obtained in a wider range of PLLA/PDLA ratio of 7/3–3/7 [37, 46, 47].

Figure 6.2 shows the typical WAXD patterns of the uniaxially oriented PLA samples of the mesophase, δ, α, and β forms [5, 9, 14, 20], where an incident X‐ray beam is a graphite‐monochromatized Mo‐Kα line (wavelength λ = 0.711 Å). Compared with the X‐ray diffraction patterns observed for the general crystalline polymer samples, the α crystal form shows the anomalously beautiful X‐ray diffraction pattern with many sharp spots, reflecting the well‐developed crystal domains with highly regular chain packing mode. The diffraction pattern of the δ form is similar to that of the α form but diffuse as a whole, and the several characteristic diffraction peaks of the α form are lack, indicating that the δ form is not simply a disordered α form, but it is a crystalline form independent of the α form. The mesophase shows the further poor and diffuse diffraction pattern with the similar characteristic structural feature to those of the α and δ forms. The β form shows the remarkably different diffraction pattern from those of the abovementioned α and δ forms and meso phase. The streaks are more remarkable in the β form.