Reliability Assessment: A Guide to Aligning Expectations, Practices, and Performance. Daniel Daley

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       Library of Congress Cataloging-in-Publication Data

      Daley, Daniel T.

      Reliability assesment : a guide to aligning expectations, practices, and performance / Dan Daley.

      p. cm.

      ISBN 978-0-8311-3407-5

      1. Reliability (Engineering) I. Title.

      TA169.D36 2010

      620'.00452--dc22

      2009046977

       Industrial Press, Inc.

      989 Avenue of the Americas

      New York, NY 10018

      Sponsoring Editor: John Carleo

      Copyeditor: Robert Weinstein

      Interior Text and Cover Design: Janet Romano

      Copyright © 2010 by Industrial Press Inc., New York.

      Printed in the United States of America.

      All rights reserved.

      This book, or any parts thereof, may not be reproduced,

      stored in a retrieval system, or transmitted in any form

      without the permission of the publisher.

      10 9 8 7 6 5 4 3 2 1

Dedication:

       To Theresa, Paul, Caroline, Kate and Alex.

       Thanks for listening and pretending that

       engineering is interesting to you.

      Table of Contents

       Cover

       Title Page

Copyright

Dedication

Introduction

Chapter 1A Fictional Story — What Do You Have a Right to Expect?

• Inherent Reliability

• Maintaining or Improving Inherent Reliability during Modification and Renewal

• Conclusion

Chapter 2Naïve Expectations

Chapter 3Assessing What You Have a Right to Expect

• Outline for a Wide-Hart Assessment

       • Assess Commissioning / Start-Up Processes

       • Assess Operating Practices

       • Assess Inspection Practices

       • Assess PM/PdM Practices

       • Assess Maintenance Practices

       • Assess Modification Project Practices

       • Assess Renewal Practices

       • Identify Implementation Program

       Chapter 4Conducting the Assessment of Your Reliability Opportunity

       • Conducting the Wide-Hart Assessment

       • Organizing the Interview

       • Tool #1 — List of Questions, Points to Observe, Information, and Measures

       • Tool #2 — Alignment Workshop Outline

       • Tool #3 — Wide-Hart Assessment Reporting Tool

       Chapter 5Developing and Implementing Your Corrective Action Plan

       • Articulate Expectations

       • Clarify Opportunities and Create Pareto

       • Identify the Gap

       • Identify the Project Manager

       • Study Issues and Create a Detailed Plan and Schedule

       • Create a Plan for Installing Each Component of the System, Skills, and Disciplines

       • Create a Comprehensive Schedule

       • Assign an Implementation Team & Begin Implementation

       • Work the Plan and Schedule

       • Begin Using the Reliability Process and Harvesting Benefits

       Chapter 6Design for Reliability

       • The Elements of DFR

       • Evaluating the Expected Reliability of a New Plant

       • Evaluating the Expected Availability of a New Plant

       • Evaluating the Expected Maintainability of a New Plant

       • Organizing and Staffing for DFR

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