Case Studies in Maintenance and Reliability: A Wealth of Best Practices. V. Narayan

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      Industrial Press Inc.

      New York

      Copyright

      Previously published under the title,

      “100 Years in Maintenance and Reliability:

      Practical Lessons From Three Lifetimes”

      Library of Congress Cataloging-in-Publication Data

      Narayan, V.

      100 years in maintenance: practical lessons from three lifetimes / V. Narayan, M.C. Das, J.W. Wardhaugh.

      p. cm.

      ISBN 978-0-8311-3323-8 ( Replacement ISBN 978-0-8311-0221-0

      1. Maintenance. 2. Plant engineering. 3. Facility management. I. Das, M.C. II. Wardhaugh, J.W. III. Title. IV. Title: 100 years of maintenance.

      TS192.N353 2007

      658.2'02--dc22

      2006053263

      Industrial Press, Inc.

      989 Avenue of the Americas

      New York, NY 10018

      Sponsoring Editor: John Carleo

      Interior Text and Cover Design: Janet Romano

      Developmental Editor: Robert Weinstein

      Copyright © 2012 by Industrial Press Inc., New York.

      Printed in the United States of America. All rights reserved.

      This book, or any parts thereof, may not be reproduced, stored in a retrieval system, or transmitted in any form without the permission of the publisher.

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      Table of Contents

       Cover

       Half Title

       Title Page

       Copyright

       Foreword by Charles J. Latino

       About the Authors

       Part 1: Introduction

1Introduction & Navigation Guide

2The Locations

       Part 2: Leadership

3Creating the Vision

4Setting Objectives

5Changing Paradigms with Leadership and Expertise

6Applying Best Business Practices

7Evaluating Contractors’ Unit Rates

8Benchmarking

       Part 3: People

9Staffing levels

       10Integrating Inspection and Degradation Strategies

       11Technician Training Challenge

       12Competence Profiles

       13Operators & Maintainers

       14Building a Reliability Culture

       15Managing Surplus Staff

       16Retraining Surplus Staff

       Part 4: Plan

       17Integrated Planning

       18Critical Path Planning Capability

       19Shutdown Management

       20Electrical Maintenance Strategies

       21Minor Maintenance by Operators

       22Relocating Machine Tools

       23Painting Contract Strategy

       Part 5: Schedule

       24Long Look-Ahead Plan

       25Workload Management

       26Infrastructure Maintenance

       27Workflow Management

       Part 6: Execute

       28Trip Testing

       29Work the Plan

       30Keeping to Schedule

       31Operators as a Maintenance Resource

       32Overtime Control

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